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Metallic High-Temperature Materials

Division 5.2

Metallic materials are one of the most ubiquitous structural materials and a central pillar of our society. They are the backbone of power generation, transportation, structural engineering, or chemical industry. Many of these service domains include harsh environments, where specifically high temperatures in combination with complex loading profiles set high demands on metallic alloys. Examples include turbine components in aircrafts and classical power-generation systems, but also the generation and use of hydrogen, synthetic natural gas, or other renewable energy sources. These domains continuously strive towards higher energy efficiency and sustainability, pushing the boundaries of material performance to the extremes.

With this in mind, we are conducting research in the area of process-structure-property relationships of novel high-temperature metallic alloys together with partners from academia and the private sector. We experimentally determine mechanical properties and identify safety-critical damage and failure mechanisms under complex thermo-mechanical loads. These activities have a strong emphasis on mechanical testing under operational conditions (e.g., multi-axial loads, creep fatigue, complex load paths, crack propagation under thermo-mechanical fatigue), as to provide relevant scientific insights of microstructural deformation and failure mechanisms in realistic service conditions.

Our work defines application limits in high-temperature environments with a focus on novel alloy systems, including additively manufactured alloys, superalloys and high-entropy alloys, thereby contributing to materials safety in tomorrow’s energy and transportation systems.

  • Fields of expertise

    • Characterization of structural materials under combined thermal and mechanical loading using advanced experimental methods between room temperature and 1200°C.
    • Stress spectrum: monotonic/static tensile and creep tests, uniaxial and multiaxial (axial-torsional) cyclic fatigue tests at constant or varying temperature
    • Crack propagation tests at high temperature
    • Dynamic Young’s modulus determination
    • Material spectrum: additively manufactured alloys, high-temperature steels and cast irons, poly- and monocrystalline nickel-based alloys, iron aluminides, light metals (Al, Ti alloys), technical ceramics
    • Online monitoring of damage evolution with the electropotential method, digital image correlation, thermography
    • Identification of damage mechanisms by microstructural analysis
  • Main activities

    • Experimental determination of deformation and failure behaviour under complex thermal-mechanical loads
    • Further development and adaptation of new methods of thermo-mechanical material testing
    • Determination of fundamental material parameters for the design of components
  • Range of services/technical equipment

    • Tensile/compression testing
    • Low-cycle fatigue (LCF) in air, inert gas, or vacuum
    • Thermo-mechanical fatigue (TMF) in air, inert gas, or vacuum
    • Axial-torsional testing
    • Stress rupture/creep testing
    • Crack propagation measurement at high temperature (also for TMF conditions) in air, inert gas, or vacuum
    • Resonance method for determination of temperature-dependent Young's modulus
    • Hardness testing (Brinell, Vickers, Rockwell)
    • Investigation of stability and development of microstructure

    Our laboratory is accredited according to DIN EN ISO 17025.

     

  • Publications of the division

    In the database PUBLICA you will find publications by BAM employees.

    Publications of the Metallic High-Temperature Materials division in PUBLICA

    PUBLICA

BAM is a senior scientific and technical Federal institute with responsibility
to the Federal Ministry for Economic Affairs and Energy.

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